Connect with us

Hi, what are you looking for?

Smart Bombs: Military, Defense and National Security

The Air Force Can’t Ever Build New F-22 Raptor Stealth Fighters

The F-22 Raptor remains the undisputed king of the skies in 2026, but its crown is forged thank to a lot of cash.

F-22 Raptor Fighter
U.S. Air Force Capt. Samuel “RaZZ” Larson, F-22 Raptor Demonstration Team commander, performs an aerial maneuver in preparation for the ongoing airshow season at Joint Base Langley-Eustis, Virginia, July 9, 2024. Airshows play a crucial role in highlighting the importance of air power in modern warfare and help reinforce the deterrence capabilities of advanced fighter aircraft like the F-22 Raptor. (U.S. Air Force photo by Senior Airman Mikaela Smith)

Summary and Top Points You Need to Know: The F-22 Raptor’s 2026 status is a tale of unmatched capability meeting unsustainable costs. Originally planned for 381 airframes, the fleet was capped at 187, destroying the “economy of scale” and driving the per-plane cost to $334 million.

-With a mission-capable rate that plummeted to 40.19% in 2024 and an hourly operating cost of $85,325, the Raptor is a logistical nightmare.

-However, an $8 billion upgrade program—adding infrared sensors and stealthy fuel tanks—is providing a “lifeline” to ensure the fleet survives until the 6th-generation F-47 (NGAD) reaches full operational capacity in the 2030s.

The $334 Million Bird: Why the F-22 Raptor is Still the World’s Costliest Fighter

In the history of the United States government’s Office of the Secretary of Defense (OSD)—or, as the Trump Administration has gone back to calling the position, Secretary of War (thus harkening back to the moniker used for the first 171 years of the office’s existence)—one of the worst decisions ever to emanate from that office was when then-SECDEF Bob Gates made the incredibly short-sighted decision back in 2009 to kill the F-22 Raptor program after only 187 airframes were built out of the original 381 planned. (Gee, thanks, Bob.)

Fortunately, the F-22 remains in service with the United States Air Force 20 years after its official operational debut.

It serves alongside its fellow Lockheed Martin Skunk Works 5th-generation stealth fighter, the F-35 Lightning II.

Unfortunately, though not as heavily publicized as the Lightning II’s oh-so-controversial price tag, the downside to the F-22’s continued survival is the fortune that it costs to keep the warbird flying. How did high-flying fighters’ costs spiral even higher than their 65,000-foot (20,000-meter) service ceiling?

F-22 Raptor in Flight Back in 2017

F-22 Raptor in Flight Back in 2017. Image Credit: Creative Commons.

F-22 Raptor Fighter Flying High (1)

F-22 Raptor Fighter Flying High (1). Image Credit: Creative Commons.

A King’s Ransom for the Air Force F-22 Raptor Fighter

Believe it or not, it’s actually the F-22 and not the F-35 that’s *the* most expensive fighter jet in the world, at least by some accounts.

According to Rosita Mickeviciute in a February 21, 2025, AeroTime article titled “Top 10 most expensive fighter jets in 2025,” she said, “The flyaway cost for the F-22 is listed by the US Air Force as $143 million, but that’s barely half the cost of actually producing the jets.

The entire program cost the US over $67.3 billion for 195 aircraft, putting the per-Raptor cost at around $334 million … Despite its unmatched air superiority capabilities, the F-22 was deemed too expensive for mass production.”

In addition, the Government Accountability Office (GAO) estimates that it costs the USAF $85,325 to fly the F-22 for just one hour.

And as if all that weren’t bad enough, James Kiefner of Simple Flying notes in an April 13, 2024, article titled “Explained: The Strengths & Weaknesses Of The F-22 Raptor Fighter Jet” that “There is no economy of scale to the aircraft. Production lines that shut down in the 2000s cannot be reinstated without massive investment, and spare parts cannot be sourced outside of those lines.”

Raptor Readiness (or Lack Thereof)

“But wait, there’s more” (as the old Ginsu knife TV adverts used to say).

There’s also the issue of receding readiness rates, which isn’t just plaguing the F-22 but the USAF as a whole. Regarding the Raptor specifically, its mission-capable rate in fiscal year 2024 was only 40.19 percent, a precipitous drop from 57.4 percent just two years prior, according to John A. Tirpak of Air & Space Forces Magazine.

 An Automotive Analogy

As anyone who has ever owned a classic car can attest, an older machine costs a lot more to keep running, even if we’re talking about a make-and-model product line that’s still in production.

A perfect example is my sentimental favorite, the Ford Mustang. Between 2003 and 2006 (when Yours Truly was a young lieutenant in the U.S. Air Force, stationed at Scott AFB, Illinois), this writer had the honor and privilege of owning both a 1967 and a ’91 “Stang.”

F-22

An F-22 Raptor aircraft takes off from Joint Base Pearl Harbor-Hickam, Hawaii, Aug. 8, 2024. The F-22 Raptor is a fifth-generation stealth fighter designed for air dominance, with capabilities in precision attack, advanced avionics, and unparalleled maneuverability. (U.S. Air National Guard photo by Tech. Sgt. Joseph Pagan) Screenshot

F-22 Fighter

A U.S. Air Force F-22 Raptor performs an aerial demonstration during Altus airshow at Altus Air Force Base, Nevada, April 12, 2025. Aviation Nation is an airshow held at Nellis Air Force Base, showcasing the pride, precision and capabilities of the U.S. Air Force through aerial demonstrations and static displays. The F-22 Raptor performed there to highlight its unmatched agility and air dominance as part of the Air Force’s efforts to inspire, recruit and connect with the public. (U.S. Air Force photo by Staff Sgt. Lauren Cobin)

(The former was a gorgeous candy-apple red hardtop whilst the latter was white with a black ragtop; both were automatic transmission).

They were both a tremendous source of pride & joy, but they were also a major headache in terms of upkeep time and money.

Eventually, they became more trouble than they were worth, so I eventually sold them.

From there, I went to a 2003 Saturn L200 as my daily driver. That car served me wonderfully for 8 years … and then, as luck would have it, the Saturn Corporation went under in October 2010 in the wake of the recession-induced General Motors (GM) reorganization, and from that point on, obtaining spare parts became an even bigger nightmare than my dearly departed classic Mustangs. I ended up selling the L200 just before my second deployment to Iraq.

If a discontinued five-digit-dollar figure automobile can cause such monetary headaches, imagine how much worse it gets with a discontinued nine-figure fighter plane!

Light at the End of the Tunnel?

Fortunately, despite of all the financially challenges, the F-22 is being given a new lease on life, as in a massive upgrade program that will equip the remaining 142 operational Raptors with a new Infrared Defensive System (IRDS) for enhanced survivability and new stealthy, low-drag external fuel tanks that kill two stones with one bird by improving both the combat range and radar signature concerns of the current specimens.

However, as the saying goes, there is “no such thing as a free lunch.” These much-needed upgrades to the Raptor will run up the taxpayers’ bill even further; as Popular Mechanics puts it in a metaphorically melodramatic manner, this upgrade program amounts to “a stay of execution with an $8 billion lifeline.”

Once again: Gee, thanks, Bob (Gates).

About the Author: Christian D. Orr, Defense Expert

Christian D. Orr is a Senior Defense Editor. He is a former Air Force Security Forces officer, Federal law enforcement officer, and private military contractor (with assignments worked in Iraq, the United Arab Emirates, Kosovo, Japan, Germany, and the Pentagon). Chris holds a B.A. in International Relations from the University of Southern California (USC) and an M.A. in Intelligence Studies (concentration in Terrorism Studies) from American Military University (AMU). He is also the author of the newly published book “Five Decades of a Fabulous Firearm: Celebrating the 50th Anniversary of the Beretta 92 Pistol Series.”

Written By

Christian D. Orr is a Senior Defense Editor. He is a former Air Force Security Forces officer, Federal law enforcement officer, and private military contractor (with assignments worked in Iraq, the United Arab Emirates, Kosovo, Japan, Germany, and the Pentagon). Chris holds a B.A. in International Relations from the University of Southern California (USC) and an M.A. in Intelligence Studies (concentration in Terrorism Studies) from American Military University (AMU). He is also the author of the newly published book “Five Decades of a Fabulous Firearm: Celebrating the 50th Anniversary of the Beretta 92 Pistol Series.”

Advertisement